Prime Producer of Porous Filter in China
SHENGYE is a prime manufacturer of porous filter in China. We supply a wide range of porous filter at competitive market rates to meet your requirements.
- The porous filter can separate liquids, gases, and semi-solid particles with greater efficiency.
- The high-purity porous filter is designed to meet corrosive environment, high temperature, and high pressure.
- Our high-performance porous filter has a longer life span, is easy to clean, requires less maintenance, and offers efficient removal of particles.
- We use sintered metal filtration technology for manufacturing high-quality porous filter at very affordable rates.
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Top-tier Provider of Porous Filter in China
SHENGYE is a top-tier manufacturer of porous filter in China. Our manufacturing unit is equipped with high technology sintering machines for the production of the porous filter. We hold the expertise to design porous filter in various shapes, sizes, thicknesses, diameters, and geometries.
Trusted Supplier of Porous Filter in China
Being a trusted supplier of porous filter in China, we deal with all kinds of porous filter products at very affordable rates. Following are our best porous filter products:
The porous steel is suitable to work under various industrial environments, including high temperature, high pressure, alkali, acidic, and corrosive conditions.
The sintered porous metal filter is designed by monitoring variable porosity, geometry, shape, and thickness to achieve the desired results.
We use 316 stainless steel materials to manufacture high-performance porous stainless steel to work under challenging environmental conditions.
The porous filter disc is reliable for pharmaceutical, chemical, engineering, refineries, semiconductor machines, automotive, and other industrial applications.
We manufacture single layer and multiple layers porous metal tubes with accurate meshwork to ensure the smooth flow of materials with zero disturbances.
The porous bronze filter reduces turbulence and noise production to make it reliable for different industrial units.
The porous stainless steel discs are designed specially to remove fluids and semi-solid particles with zero noise production.
The porous bronze filters and discs have a longer shelf life, easy to install, easy to maintain, and require less production cost.
Why Choose Porous Filter From SHENGYE in China?
SHENGYE is a name of reliability and trust. We meet international manufacturing standards to design the best quality porous filter in China.
Compared to other porous filter suppliers, we manufacture affordable and high-quality products to win the trust of our customers.
Moreover, we are committed to manufacturing custom-made porous filter as per the shared specifications of our clients. Our skilled engineers inspect all minute details before the release of shipment.
Our payment plans are affordable and straightforward for both small and large-scale industrialists. Additionally, we make sure that all shipments are delivered within 10 days to our clients without any delays.
How Do We Produce Your Sintered Filter and Make Quality Control?
SHENGYE always insist on choosing uniform powder of raw material to produce each of your sintered filter with great pore size, high tensile strength and temperature stability.
Our ultra-efficient industrial tools closely monitor the powder filling process to convert sintered raw materials into the sintered filter at very affordable rates.
SHENGYE use stainless steel and bronze materials for the high sintering process to solidify materials without passing them through liquefaction by applying heat and pressure.
We use a high-precision machining process for manufacturing sintered filter metal parts by using innovative techniques to meet precision filtration characteristics.
SHENGYE inspect all the sizes of the sintered filter by applying pressure gauge and high-efficiency size monitoring pieces of equipment.
We perform a filtration test to check the sintered filter’s strength, shape, porosity, distribution rate, permeability, flow control, and filtration rate.
We only assemble sintered filter parts after passing through extensive quality assurance procedures to ensure the satisfaction of our clients.
SHENGYE pack all sintered filter products and accessories following international standard safety procedures to meet the criteria.
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A Leading Distributor Of Porous Filter In China
SHENGYE’s porous filter products are reliable, affordable, high-quality, and available in a wide range to meet industrial requirements.
Our metallurgy company supplies all kinds of porous filter products in different pore sizes, geometry, shapes, and thickness.
Our experienced engineers manufacture customized porous filter according to the shared specifications of clients.
We use 316 stainless steel, B85 brass, and bronze materials for manufacturing porous filter to achieve a high degree of performance.
Is It Possible To Order Customized Porous Filter From SHENGYE In China
Yes, it is possible to order a customized porous filter from SHENGYE in China. We offer a reliable and simple procedure to order custom-made porous filter from your country.
Please call us or send us an email for placing an order. We receive orders in bulk and small amount.
We request our clients to share their specifications about the size, shape, geometry, density, and thickness of the porous filter.
We have the best sintering technology for the production of the high-performance porous filter.
Our products deliver high reliable performance and are highly efficient in removing particles from filtration systems.
As compared to traditional porous filters, our porous filter products are comparatively easy to maintain and reduce the operation cost of your project.
The porous filter can withstand high-pressure peaks, high temperatures, and high corrosive environments.
We analyze your specifications to design the best products as per your desires. All stages are monitored carefully to deliver the order within 10 days of initial.
Please feel free to share your queries about the porous filter. Do not hesitate to share quotes. Our enthusiastic team members are always ready to meet the requirements of our clients.
Porous Filter Ultimate FAQs Guide
Are you looking for the perfect porous filter for your application?
Can’t decide which material to use for efficient and effective filtering outcomes?
We are here to guide you in this regard!
With all the essential information and details about porous metal filters, we have structured this article to help you out.
Let dive straight into it!
Porous metal filters are special filtering tools used in applications where normal filtration equipment fails.
Typically, the metal has undergone a sintering process to make it a porous or powdered structure to ensure a better and more efficient filtration process.
Technically, sintering is the method of metallurgy that is implied on metal or alloys to solidify them in a powdered form.
Moreover, the technique involves heating metal or alloy below its melting point to make an intense solid with a definite number of pores.
there is a wide variety of porous filters, but the main types used in various industrial applications are briefly discussed as follows:
· Sintered Porous Metal Filter
Such porous metal filters have pores to complete the filtration task and are manufactured to retain great mechanical and high-pressure resistance.
Furthermore, making these filters is complex and carried out by using sintering plastic and high molecular polymer powder at high temperatures.
Moreover, they have a particle size retention ranging from 5 to 200 microns with a pressure drop of 70% and can work efficiently at temperatures below 80 degrees Celcius.
· Porous Stainless Steel
Another popular type is porous stainless steel, in which grade 316 steel is used to manufacture high-performance and high-quality filters.
Subsequently, these porous steel filters are produced with excellent pressure and temperature resistance and the ability to work in harsh conditions.
· Porous Discs
These are the porous filters in the form of filter discs to easily fit in the working environments.
Typically, these filters are manufactured with exact pore sizes and numbers to ensure their efficiency for specific applications and conditions.
Moreover, they are specifically designed to generate effective outcomes from filtration, separation of particles, and extraction of elements.
· Sintered Metal Filter
These special filters are designed to meet high industrial and commercial requirements due to the use of a range of materials.
Typically, they have wide ranges to use effectively and efficiently filtrate gases, liquids, and semi-solids.
· Porous Bronze Filter
These types of filters are manufactured with spherical bronze powder and are popular for their efficiency for noise reduction and turbulence proofing.
Moreover, they are a reliable option for a variety of industries to provide workers with a peaceful working environment with highly efficient filter elements.
Figure 1 Porous Metal Filter
Porosity is a measure of pores on the filter surface of the filter and determines the efficiency and capability of the filter.
Typically, it is responsible for the removal of particles with a definite size by prohibiting them from passing through the filter.
Technically, the filter with higher porosity will consist of more open structures (pores), resulting in maximum flow with the minimum pressure drops.
However, it is not the case that a filter with a high porosity rate will be more efficient and useful than the one with a low porosity rate.
While thinking about purchasing the right material with suitable porosity for the porous metal filter, it is important to consider the following aspects to get the correct product:
1. Size of Pores
Microns or Pore size is one of the most important factors to consider before finalizing your porous metal filter material.
If the material is rated as 5 microns, it is more likely to stop almost all the particles with 5 microns or above.
2. Pressure Drop
This refers to the ability of the porous material about how much pressure loss it can resist during the process.
Generally, a suitable porosity metal is the one that offers the minimum pressure drop to support uniform flow through the filter.
3. Temperature Resistance
Usually, the porosity of the material is affected by the temperature it is working in.
Therefore, it is essential to analyze whether or not the filtering materials are capable of providing efficient and useful outcomes.
The best porosity of filter would be the one capable of withstanding harsh environmental and other conditions. They must be strong enough to bear with changing conditions.
Moreover, they should be capable of promoting the exact amount of efficiency and strength for both forward and reverse flow.
Figure 2 High Porosity Porous Filter
To calculate a porosity filter, it is necessary to know about the different aspects related to the porosity of a filter.
Typically, filter porosity is classified into three major classes.
- Primary Porosity refers to the measure of the empty spaces created by the metal itself during its manufacturing.
- Secondary Porosity refers to the pores created in the filter after its manufacturing.
- Effective Porosity is the spaces created in the filter that allow the effective and constant filter flow from it.
Basically, porosity is the measure of gaps or spaces in the filter which decide which particle to flow from it and which part to be stopped.
Typically, it is the ratio between the volume of gaps in the filter to the total volume multiplied by 100 to get it in percentage.
Porosity = (Volume of Empty Gaps/Total Volume of Filter) X 100
Following methods are used to calculate the porosity, which are described as follows:
· Direct Methods
This is the simplest method for calculating the porosity of a material.
Calculate the entire volume of the porous filter and measure the volume of a skeletal filter (with no pores in it).
Now, calculate the difference between them to obtain the porosity.
Porosity= Total Volume (with pores) – Skeletal Volume (without pores)
· Computed Methods
Another method is associated with modern computer technology by obtaining a 3D image of a porous filter’s external and internal dimensions.
Furthermore, implement the defect analysis technique using computer software to obtain the porosity of a filter.
· Water Evaporation Technique
This technique involves the calculation of porosity by determining the difference between the weight of the saturated filter in water to the weight of the dried filter.
Their difference indicates the number of pores in the filter.
The difference between porous bronze and porous stainless steel filters is that the bronze filter is the most commonly used porous filter and comprises a spherical bronze powder.
On the contrary, a porous stainless steel filter comprises various grades of steel with varying properties and resistance qualities under different circumstances.
Moreover, the bronze filter is widely used in multiple applications due to its embeddability, lubricity, and cheap costs.
While Stainless steel metal powder are highly efficient and durable filters used in challenging working conditions.
Furthermore, the bronze porous filters show great structural stability and high mechanical strength, while stainless steel filters are stronger due to the irregular shape of metal powder.
The porous bronze filters possess a self-supporting property with high resistance power under high-pressure differences.
On the other hand, the porous stainless steel filters offer high resistance against high pressures and are efficient and stable air purification filter under elevated temperatures.
Figure 3 Porous Bronze Filter
· Process of Manufacturing
Typically, the bronze filter is manufactured with spherical bronze powder with variable sizes, forms, and distribution, which plays a vital role in its efficiency.
While stainless steel filters are produced with a metallurgical material produced in powder, and the filter’s properties depend on its shape, pore filters and its distribution, and size.
Typically, the bronze powder is generated by a gravity sintering method, i.e., the powder is molded and then sintered.
On the contrary, stainless steel is compressed, molded to create a solid structure, and its pore size can be determined by the type of powder used and force applied during pressing.
While during the sintering of both bronze and stainless steel, the temperature is applied below the melting point to produce a highly porous filter.
Moreover, these porous filters give high characteristic features, shapes, and pore sizes and the ability to withstand high temperatures, pressure, and corrosion.
Figure 4 Porous Stainless Steel Filter
The process used to make sintered porous bronze filters requires high pressure and other precise conditions to produce a solid bronze filter.
Typically, the process requires the use if heavy machines and advanced technology to get the perfect product.
Usually, the following steps are required to produce sintered porous bronze filters:
Step 1: Preparing the Powder
The primary step involved in producing a bronze filter is generating the spherical bronze powder from its raw material.
Consequently, these raw materials are pressed with high pressure and adequate strength to ensure their breakage into smaller and desired particle sizes and shapes.
Usually, the amount of strength and differential pressure exerted on the material is also dependent on the size, shape, purity, and individual characteristics of the materials.
Step 2: Injecting for Casting
Once the desired spherical powder is obtained for the formation of a bronze filter, it is injected for the die-casting to give it a robust shape.
Moreover, high external pressure is used to compress the powder into a strong shape with desired mechanical properties.
Subsequently, the porous bronze metals can also be used to make custom filter design depending on the application’s needs.
Step 3: Heating on Furnace
Once the powder adopts the shape of the mould, it is taken out from it and placed on the furnace for further heating.
Here, it is heated under its melting point to ensure the permanent shape of the filter. When it is done, a porous structure bronze filter is formed.
Figure 5 Porous Bronze Filter Manufacturing
To order quality porous filters from Chinese manufacturers, it is necessary to look for reliable and trustworthy suppliers.
One of the leading suppliers of China is SHENGYE for their premium quality and high-performance products worldwide.
Moreover, you have to brief them about the following aspects, and the rest is their cup of tea. This information includes:
- What kind of filtration process do you need to be done?
- Nature of the material passing through the filter.
- Are there any corrosion-related issues?
- What will be the working conditions you will be working in? Like temperature, pressure, and moisture content in the environment.
- What is the nature of the particles that need to be captured over a porous filter?
- What type of shape, size, efficiency, tolerance do you need in the porous filter?
- Tell them about the ideal fluid flow, porosity, and pressure drop during the filtration process.
- Also, brief them about the overall systematic pressure.
Once you have filled their form or talked to their representative and explained your requirements, they will make sure you get what you have demanded.
After sending the application request, their team will contact you in the minimum time to acquire about base materials, field of application, and your required pressure range.
Moreover, the porous filters manufactured by them consists of high performance, larger lifespan, are easy to clean and maintain, and offers removal of a larger number of particles.
They use modern technology and advanced filter techniques to manufacture porous metal filters at affordable rates.
Figure 6 High Quality Porous Filter
The quality certifications of Chinese manufacturers are awarded to the suppliers after a proper and strict factory audit and certify specific standards.
Many manufacturers like SHENGYE follow strict quality standards to ensure their consumers get the right products and their workers stay safe while on the job.
The most popular certifications followed by SHENGYE are as follows:
· ISO 9001
This is the most important standard followed by the Chinese manufacturers, which is associated with the commitment to complete customer satisfaction.
Moreover, it implies the company’s strive for regular improvement to enhance their services.
· ISO 14001
Over the past few years, this certification has been made compulsory for the suppliers to ensure a better environment rather than the quality of their products.
· SA 8000
This certification is a difficult task for the companies to maintain; it includes the inspection for:
- Child labour.
- Health and safety of employees.
- Maintenance of discipline.
- Freedom of association.
- Continuous working hours.
- On-time payment to employees.
· OHSAS 18001
This certification is associated with the health and safety of the company’s workers. It includes the aspects like what amount of pollution the workers are exposed to.
Moreover, it also notices what the company takes steps to reduce the stress for its workers.