Top-level Supplier Of Porous Metal Filter
BLUE is a top-level supplier of porous metal filter in China. Our manufacturing unit has the best technologies and high sintering tools for the production of the porous metal filter at market competitive rates.
- Our porous metal filter supports a variety of industrial applications to maintain optimal solutions.
- We blend high-quality wire and porous metal laminates for manufacturing porous metal filter.
- Our porous metal filter products are comprised of perforated sheets, single layers, and multiple layers of mesh wire products.
- The high-quality porous metal filter optimizes powder fluidization, filtration, noise reduction, and a variety of other applications.
Top-tier Manufacturer of Porous Metal Filter
BLUE is a top-tier manufacturer of porous metal filter in China. Our porous metal filter products are proven to be effective for efficient filtration of gaseous, liquid, and solid materials. We design a high-purity porous metal filter to meet the strict requirements of our customers.
A Leading Supplier of Porous Metal Filter in China
BLUE is one of the leading suppliers of porous metal filters in China. Here is a list of our high-demand porous metal filter products:
We manufacture the best quality sintered metal filters in China at very affordable rates to meet the requirements of our customers.
Our sintered metal filter elements are suitable for various industrial applications, including industrial, instrumental, and scientific applications.
We can design a single layer and multiple layer sintered metal filter disc to reduce the pressure drop by 70% for the efficient flow of materials.
We control the porosity level of porous metal filters to make them suitable for multiple filtration processes without affecting the nature of particles.
The sinter metal filter is produced from 316 stainless steel, B85 brass, and bronze to perfect delicate filtration processes.
We specialize in the manufacturing and customization of sintered metal filter for many years to understand the multiple needs of our customers.
Our high-quality sintered porous metal filter is proven due to its temperature resistance, durability, and precise filtration efficiencies.
We design metal filter elements ranging from 0.1 to 100 microns to meet the requirements of our customers.
Our high-performance sintered metal disc is adhered to international standards to achieve desired filtration efficiencies.
We choose anti-corrosive, high thermal & electrical conductivity, and high-pressure tolerable material for the production of sintered metal powder filter.
Our quality sintered metals have a wide range of applications to make them reliable for use in different environments.
Our sintered metal tubes are easy to install, need less maintenance, and offer excellent features for separating materials.
Why Choose Porous Metal Filter From BLUE in China?
Our high-purity porous metal filter ensures the efficient flow of material under pressure-driven filtration conditions.
We reduce high operating expenses by using improved sintering technology to make it reliable for multiple processes.
Our porous metal filter has a longer life span, delivers reliable performance, and offer high mechanical strength.
Our high sintering technology and expert engineers can customize porous metal filter as per the shared specifications of our customers.
How Do We Produce Your Sintered Filter and Make Quality Control?
Raw Material
BLUE always insists on choosing a uniform powder of raw material to produce each of your sintered filters with great pore size, high tensile strength, and temperature stability.
Powder Filling
Our ultra-efficient industrial tools closely monitor the powder-filling process to convert sintered raw materials into sintered filters at very affordable rates.
High Sintering
BLUE uses stainless steel and bronze materials for the high sintering process to solidify materials without passing them through liquefaction by applying heat and pressure.
Precision Machining
We use a high-precision machining process for manufacturing sintered filter metal parts by using innovative techniques to meet precision filtration characteristics.
Size Inspection
BLUE inspects all the sizes of the sintered filter by applying a pressure gauge and high-efficiency size monitoring pieces of equipment.
Filtration Test
We perform a filtration test to check the sintered filter’s strength, shape, porosity, distribution rate, permeability, flow control, and filtration rate.
Parts Assembly
We only assemble sintered filter parts after passing through extensive quality assurance procedures to ensure the satisfaction of our clients.
Product Packing
BLUE pack all sintered filter products and accessories following international standard safety procedures to meet the criteria.
Why not ask for Similar Sintered Filters?
Prime Supplier of Porous Metal Filter in China
We accurately control the pore size, design, and geometry of porous metal filter to improve the filtration efficiencies.
Our company has highly dedicated team members to manufacture custom-made porous metal filter as per the shared specifications of our customers.
We supply high-performance porous metal filter suitable for alkali-free, corrosion-free, temperature stable, and high-pressure filtration processes.
We deal with all kinds of porous metal filter suitable for pharmaceutical, chemical, water filtration, automobile, scientific, and other applications.
We preferably use 316 stainless steel materials for the manufacturing of porous metal filter to enhance the separation of liquid, gases, or solid particles.
Our high-performance porous metal filter reduces noise production and turbulence during the separation of materials.
Is It Possible to Order Customized Porous Metal Filter From BLUE in China?
It is very simple to order a customized porous metal filter from BLUE.
However, we request our customers to share their specifications including porosity, mechanical strength, material, diameter, and thickness of the customized porous metal filter.
Our customers can share their details in PDF or Docx files for review. After a detailed analysis of your provided specifications, our engineers design a custom-made strategy.
Once you approve this strategy, we start working on it. We closely monitor every stage of the porous metal filter manufacturing process to guarantee 100% satisfaction for our clients.
If your provided specifications are not viable, we offer suggestions to our customers to meet the application under the designated budget.
We design the best quality porous metal filter available with multiple mechanical properties, alloys, and micron sizes.
Our porous metal filter can bear high temperatures, pressure, and harsh environmental conditions to deliver reliable performance.
As porous metal filter products are highly efficient, they are highly durable, require less maintenance, and are suitable for multiple industrial applications.
We safely pack all products and accessories to ensure breakage-free delivery of products to your doorstep.
Please contact us in case of more queries. Our dedicated team members are always ready to serve you. We love to offer the best solutions for our customers.
Porous Metal Filters – The Ultimate FAQ Guide
Are you thinking of having an effective sintering process for separating gaseous, solid, and liquid contents in the filtration system?
Or are you finding conventional filters to cope with the pressure peaks or high temperatures under unfavorable conditions?
Don’t worry! Porous metal filters seem like the best addition here.
After detailed research on the working and nature of porous metal filters, we have jotted down some helpful questions in the guide below.
So let’s not waste further time and move to it!
Porous metal filters are a particular type of woven wire clothe products integrated into the highest quality filters to make the separation of impurities easy. They provide the best chemical resistance.
These porous woven wire products are associated with diffusion bonded porous metal laminates. They have an average pore size for filtration.
Porous metal filters of PMF are mainly designed to work with the sintered metal media that is perfect for gaseous, solid, and liquid separation.
In addition, installing the porous metal cartridge filters in the filtration systems is considered one of the most influential and impressive methods to promote the separation of impurities.
They are used to working in extreme conditions since they can cope with pressure peaks, high temperatures, and corrosive conditions. They have many industrial filtration applications.
Figure 1: Porous Metal Filters
Yes, all modern porous metal filters are washable and more durable than the other glass fiber filters.
You can use the highest quality cleaning solution to wash its dirty surface. Washing doesn’t affect the filtration efficiency of these filters.
A constant flow of spray wash can achieve complete recovery in the pressure drop of the PMF.
However, the manufacturers and experts suggest using cleaners to clean the gaseous and liquid waste in porous metal filters.
Almost all porous filters integrated with a sintered metal offer the ease of cleaning without costing much.
In addition to this, you can adopt the following process for washing the porous metal filters:
- Soak the filters in the appropriate chemical agent
- Flush the filters with clean and filtered water
- Now blow out the porous metal filters with the pure air stream
Figure 2: Porous Metal Filters Washable
The working of the porous metal filters is solely related to the number and the size of the pores present in the finished product.
A smooth metal filter is filled into the appropriate die of the filter and is then compacted. This feature increases the filtering efficiency of porous metal filters.
Each porous metal filter has a specific size of the pores, which controls the size of the powder-filled inside it and adjusts the compaction pressure.
During the filtration process, the metal particles from the porous metal filters fuse without melting. They last for an extended period.
However, the porosity level can be altered to change the flow level for both air and liquid.
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Some common uses of porous metal filters are listed as under:
- Used in the refineries to filter the raw metals into a purified state
- Also used in the chemical and petrochemical industries
- Semiconductor processes also work in integration with the porous metal filters
- Used to separate the particular matter from the liquid or gaseous streams
- Integrated into the industrial liquid and gas filtration applications
- The metal pores make purification easy
- Precious metal can be purified with these filters
Follow the given steps for finding an excellent porous metal filter manufacturer.
- Select the Right Manufacturer
There’s no need for you to get bewildered after seeing a large number of Chinese porous metal filter manufacturers online.
You have to get your hands on the option that fulfils all your quality demands regarding the porous metal filters.
- Contact the Manufacturer
Choosing the proper manufacturer for porous metal filters is not enough. You have to reach them out.
Thus, you have to check the contact condition and approach them through their mobile number or email.
- Check the Quality Manufacturing
Before selecting the proper manufacturer for porous metal filters, you have to check the quality manufacturing process by the supplier or manufacturer.
For doing so, you have to check the manufacturing experience of the company you’re going to choose. Make sure that the manufacturer takes care of customer requirements.
- Visit the Site
To ensure quality control in every process for manufacturing the porous metal filters, you have to visit the manufacturing site. They must use high-quality porous metal components.
Check the fulfilment of all quality and safety standards during the manufacturing of porous metal filters.
SHENGYE can be your best pick for the most reliable manufacturers of porous metal filters since they fulfil all the demands of their customers around the globe. They prefer using sintering process bonds and laser beam conditions.
Figure 3: Reliable Porous Metal Filter
You can choose BLUE for porous metal filters because of the following reasons:
- They fulfil all safety and quality standards of manufacturing porous metal filters.
- They have a skilled team of workers that carry out the manufacturing of porous metal filters.
- They provide the best PMF services at reasonable costs
- They provide 24/7 customer support to their customers around the world
- The quality of raw materials integrated into the porous metal fibers is high
- They offer different porous metal filters that offer selective separation
- They combine a coated membrane in the filters
- Their filters can easily filter the solid particles
- Bronze filters are also available at their site
Some prominent features of the porous metal filters are listed as under:
- They are available with thermal stability of about 950 degrees centigrade
- They have a self-supporting structure which offers the shape stability
- They provide high permeability and low value of Dp
- Sail filters have a defined filtration system supplied by the pore size distribution.
- They are available with a backflush and an easy process of cleaning
- Pore filters provide high corrosion resistance
- They are perfect for high differential pressures
Figure 4: Main Features of Porous Metal Filters
The size of the porous metal filters is directly dependent on the size of the pores present in the filter and filter plates.
However, a versatile range of pore sizes is present in the membranes of the porous metal filters.
Porous metal filters’ average size and pores range from 0.1 nm to 0.1 m. The perfect size of the porous metal filters provides reliable performance and high filter efficiency.
According to modern working procedures, the size of the porous metal filters can be extended beyond the boundaries for better working.
Porous Titanium is considered one of the best materials for porous metal filter elements. The primary reason behind using porous metal filters is their considerable corrosion resistance.
It can undergo harsh conditions. Thus, you can use the porous metal filters made up of porous Titanium without the concern of getting damaged by the environment.
In addition to this, porous Titanium material is also available in thin sheets, tubes, and other components.
Thus, the users have the authority to use this material with a controlled porosity ranging from 100-micron grade to 0.5-micron grade.
Figure 5: Porous Metal Filter’s Element
Some of the highest quality materials for manufacturing porous metal filters are listed as under:
- Titanium
- Nickel
- Silver
- Nickel
- Aluminum
All these materials manufacture porous metal filters because they can withstand harsh environmental conditions.
In addition, using all these materials to make porous metal filters increases the durability of such filters.
These materials make the porous metal filters perfect for different processes such as separation of Kerosene, preparation of polydopamine, separation of oil, separation of chloroform, and production of methylene blue.
Some typical applications of the porous metal filters are listed as under:
- Used in chemical refineries to purify the highest quality of materials
- Used in the medical fields
- Integrated into the lab procedures
- Porous metal filters are used in the automotive areas to better work vehicles.
- Some semiconductor processes also involve the use of porous metal filters
- Pharmaceutical production is also integrated with the porous metal filters
- The filter membrane makes the filtration easy
Figure 6: Applications of Porous Metal Filters
Typical advantages of porous metal filters are listed as under:
- They offer a better strength during working as compared to the other types of porous filters
- It can undergo through the high heat values
- They offer fire resistance during the purification process
- Compared to porous ceramic filters, porous metal filters offer high thermal shock resistance
- Manufacturers have the benefit of easy installation by using porous metal filters.
- You can easily wash them
- They can easily be recycled and regenerated for better working
- The capstan filter increases the filtration process
The manufacturing processes depend on the pore size, the configuration, and the material used in their manufacturing.
However, these manufacturing methods are discussed as under:
- Axial Compaction and Sintering
In this manufacturing method, the metal powder is pressed in a particular die with the help of sufficient pressure.
The poured powder starts to adhere to the contact points to get an adequate strength for the formed part of the filter. This process also manufactures porous metal cups and porous metal discs.
- Gravity Sintering
The following manufacturing method for porous metal filters is gravity sintering which involves the production of the porous metal filters through a diffusion bond. In this process, many parts are made up of bronze.
In addition to this, there’s no application of the outside pressure in this manufacturing method. The selected material is graded into a particular size and then poured into the mold cavity.
- Powder Rolling and Sintering
Another standard method for manufacturing the porous metal filters is the powder rolling and sintering in which the porous metal sheet is fabricated. The sheets are made up of the highest quality direct powder rolling.
Furthermore, gravity filling of the cavity molds and calendaring is also implemented to manufacture the porous metal filters.
Figure 7: Manufacturing Process for Porous Metal Filters
Most Chinese porous metal filter manufacturers, including SHENGYE, provide the highest affordable customization services.
You can contact the Chinese manufacturers to customize the metal powder filter to increase the level of filtration.
The customization of the porous metal filters makes them stable to be used in new applications. The retrofit is also enabled with the help of the customization of porous metal filters.
These basic types of porous metal filters are listed as under:
- Stainless steel (standard 316L) porous metal filter
- Hastelloy porous metal filter
- Inconel porous metal filter
- Monel porous metal filter
- The bronze porous metal filter
- Titanium porous metal filter
- Special Alloys porous metal filter
Figure 8 Different Types of Porous Metal Filters
The only quality standard that the majority of the Chinese porous metal filters is ISO9001: 2015.
It is known as one of the most important international standards required to fulfil the criteria of the quality management system.
Almost all Chinese organizations fulfil this quality standard for demonstrating their reliability and manufacturing experience.
Furthermore, this standard is also required to check the manufacturer’s efficiency to fulfil the customers’ demands.
Some typical properties of raw materials used in the production of porous metal filters are listed as under:
- They can withstand high temperature and pressure values.
- They offer shape stability in the production of the porous metal filters
- They provide high corrosion resistance
- They offer a defined filtration process in the porous metal filters
- Almost all raw materials used in the construction of porous metal filters are suitable for differential pressures
In porous metal filters, sintering is considered the most fundamental step for almost all types of powder metal products.
Sintering in porous metal filters is related to bonding the powder particles by binding them at considerable values of temperatures.
However, the high-temperature values are always kept below their melting point.
Figure 9: Sintering in Porous Metal Filters
The significance of AS coating in porous metal filters is explained as under:
- It helps to increase the filter life of the porous metal filters
- It increases the corrosion resistance of the filters
- It helps to improve the inertness of porous metal filters towards contamination
- It promotes the fouling resistance in the porous metal filters
- It enhances the working of the dust collector in the porous metal filters
The significant parts of the porous metal filters are the filter sheets and the porous metallic components, which play a leading role in the filtration of different substances.
The sintered metal parts in the porous metal filters are available with a considerable porosity, thereby increasing the efficiency of the porous metal filters.
Some other components that are integrated into the porous metal filters include:
- Bronze cones
- Cartridges
- Discs
- Welded or seamless tubes
- Filtering plates
The common configurations of the porous metal filters are listed as under:
- Open-end porous metal filters
- Closed-end porous metal filters
- Welded hardware and fittings
- They have a diameter of 2 ½ inches diameter
- 10″ -20″ -30″ appropriate lengths
- Outside pressure for all types of media grades is 0.2-100 is 50 psi
- The inside-out pressure for the media grades 0.2-100 is 40 psi
- Stainless steel for hardware is 300 series
- Stainless steel for porous media is 316L
Figure 10: Configurations of the Porous Metal Filters
The cleaning process for the porous metal filter is explained as under:
- The first step in cleaning the porous metal filter is soaking the filter in the detergent solution
- The soaking and flushing of the porous metal filters is dependent on the nature of the detergent solution
- Now allow the filter to soak in the solution for a longer duration so that the detergent starts acting
- The detergent will loosen the particles
- The next step is to flush the media out of the metal filters
- You can carry this whole procedure of cleaning the porous metal filters in any laboratory
You should consider the following factors for choosing the porous metal filters:
- Select the correct type of metal filter depending on the materials
- Choose the suitable metal filter material depending on the application
- Check the manufacturing method of the porous metal filter before selecting it
- Make sure that the porous metal filter fulfils all quality and safety standards
- The porous material used in its construction must be of the highest quality
- The porous metal filter must be available in different sizes of the distribution powder particles
SHENGYE can be the best platform to get the highest quality of porous metal filters since they prefer quality over anything.
Porous metal filters are compared to pleated metal filters based on their nature of filtration.
Pleated metal filters are pre-filters perfectly designed for general ventilation and air conditioning systems.
Compared to them, porous metal filters are special filters with pores on their metal surface of gaseous, liquid and solid substances.
Figure 11: Porous Metal Filters Compared to Pleated Metal Filters
The cost of the highest quality of porous metal filters ranges from $10 to $35.
However, the manufacturing process, the quality of materials used in their construction, and filtration technology change porous metal filters’ cost.
You can get the premium quality of reliable porous metal filters from Chinese manufacturers.
SHENGYE is also one of the most famous Chinese manufacturers that provides the highest quality porous metal filters at reasonable prices.
The main mechanical properties of porous metal filters include:
- They can bear the temperature up to 950 degrees centigrade
- The pore size distribution alters their type
- The corrosion resistance is pretty high
- They offer low Dp
- They have membranes with high permeability
- They are suitable for high differential pressures
You can increase the efficiency of the porous metal filters by recurrent filtration and purification.
A regular cleaning process is necessary for increasing the efficiency of the porous metal filters.
Make sure to soak the filters in the detergents to loosen the dust present in the porous metal filters.
Thus, removing the contaminants and unnecessary particles from porous metal filters increases the efficiency to a noticeable extent.
Figure 12: Efficiency of Porous Metal Filters
Some common limitations of porous metal filters are listed as under:
- They have bulky circuits for their operation
- They are available with a limited bandwidth
- They are available with an increased sensitivity
- The increased sensitivity of the porous metal filters is related to the circuit parameters.
Besides all these limitations of the porous metal filters, they are pretty famous in different applications with high efficiency.
You should import the highest quality of porous metal filters from the Chinese manufacturers because of the following reasons:
- Chinese manufacturers offer an extensive range of shipping methods to import porous metal filters.
- The shipping cost of the porous metal filters through Chinese manufacturers is pretty affordable.
- Almost all Chinese manufacturers fulfil quality and safety standards in manufacturing the premium quality of porous metal filters.
- They ship the porous metal filters in less than the expected time interval
- Chinese porous metal filter manufacturers offer an extended warranty for the items they ship
- They provide shipping services for porous metal filters all around the globe.