A1 Manufacturing Company Of Sintered Bronze Filter Element

The sintered bronze filter element is a highly specified filtering device for efficient filtration of liquid, gaseous, and semi-solid materials. SHENGYE meets ISO 9001: 2015 quality standards for the manufacturing of premium-quality sintered bronze filter.

  • The sintered bronze filter element maintains less pressure in longer cleaning intervals
  • The filter element is best for removing oil, rust, water from compressed air systems
  • The filter element is mechanically vital & efficient for filtering applications
  • The sintered bronze filter is relatively economical & available in customizable options.

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    SHENGYE: Top-Tier Suppliers Of Sintered Bronze Filter Element

    Our sintered bronze filter element products have reasonable prices and are manufactured from economical raw materials compared to other filters. SHENGYE offers a series of customization to get the best-sintered bronze filter as per your desire.

     We have reliable filtration solutions for many industries, including oil and gas, hydraulic systems, chemicals, machinery, and healthcare.

    Make The Right Selection Of Sintered Bronze Filter Elements

    SHENGYE offers a full range of sintered bronze filter element products and accessories in China. Here is a list of our hot-selling products.

    The bronze element efficiently captures contaminants and offers a unique blend of high-performance capabilities for filtering applications.

    The sintered filter element is relatively lightweight and made from durable material compatible with hydrocarbon fuels and oils.

    The sintered metal filter elements are best for filtering applications under corrosive environments and temperature-sensitive areas.

    The sintered element is mechanically vital but highly porous to filter fluids, gaseous, and semi-solid materials with greater efficiency.

    The metal filter elements are manufactured from special sieving techniques with a desirable filtering range to meet various industrial requirements.

    The sintered bronze filter has multi-layer coatings that prevent forming, oxidative reactions, and re-bonding elements during the filtration process.

    The bronze filter can withstand harsh operating conditions, including heat, vibrations, corrosion, temperature, and high pressure.

    The porous bronze filter has a higher flow rate for capturing fine particles. These are easy to replace and easy to maintain for long term applications.

    The bronze disc is perfect for gravity-fed engines, pharmaceutical industries, natural gas, petroleum, instrumentation, and many other industries.

    The sintered bronze silencer is designed for in-depth filtration of debris, particles, fluids, gases, and contaminants.

    The sintered bronze muffler is manufactured with critically controlled porosity, mesh plate size, geometry, filtration speed, and raw materials.

    The porous bronze is manufactured with high-quality bronze raw materials that have temperature stability, pressure bearing, and anti-acid properties.

    Why Choose Sintered Bronze Filter Element Products?

    Our sintered bronze filter element products have reasonable prices and are manufactured from economical raw materials compared to other filters.

    SHENGYE offers a series of customization to get the best-sintered bronze filter as per your desire.

    We use high sintering technology to control porosity, geometry, mesh plate size, and filtration rate to meet your specific industrial requirements.

     You will receive your preferred sintered bronze filter at a very affordable price in minimum duration.

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    How Do We Produce Your Bronze Filter Element and Make Quality Control?

    Raw Material Process 1

    Raw Material

    SHENGYE always insist on choosing uniform powder of raw material to produce each of your sintered filter with great pore size, high tensile strength and temperature stability.

    Powder Filling Process 2

    Powder Filling

    Our ultra-efficient industrial tools closely monitor the powder filling process to convert sintered raw materials into the sintered filter at very affordable rates.

    High Sintering Process 3

    High Sintering

    SHENGYE use stainless steel and bronze materials for the high sintering process to solidify materials without passing them through liquefaction using high pressure and temperature.

    Precision Machining Process 4

    Precision Machining

    We use a high-precision machining process for manufacturing sintered filter metal parts by using innovative techniques to meet precision filtration characteristics.

    Size Inspection Process 5

    Size Inspection

    SHENGYE inspect all the sizes of the sintered filter by applying pressure gauge and high-efficiency size monitoring pieces of equipment in order to meet client expectations.

    Filtration Test Process 6

    Filtration Test

    We perform a filtration test to check the sintered filter’s strength, shape, porosity, distribution rate, permeability, flow control, and filtration rate before delivering to our customers.

    Parts Assembly Process 7

    Parts Assembly

    In order to meet standards we only assemble sintered filter parts after passing through extensive quality assurance procedures to ensure the satisfaction of our clients.

    Product Packing Process 8

    Product Packing

    SHENGYE pack all sintered filter products and accessories following international standard safety procedures to meet the internatioal criteria.

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    SHENGYE - Most Trusted And Reliable Manufacturer

    Our premium-quality sintered bronze filter element has a pore size ranging from 0.1 microns to 100 microns for efficient filtration of materials. We do quality check of sintered bronze filter element.

    Being a trusted supplier of the sintered bronze filter element, we use the latest sintering technology to offer high filtration efficiencies, high-temperature resistance, and high chemical resistance.

    We manufacture the best quality sintered bronze filter element with an accurate chemical composition of 89% copper and 11% tin under a high oxidizing environment.

    We supply sintered bronze filter element worldwide to make it suitable for sieving of fluids, sound damping, industrial uses, chemical uses, and the transportation industry.

    Our skilled manufacturers understand your requirements to manufacture customized and ultra-efficient sintered bronze filter element products and accessories.

    The sintered bronze filter element quickly diffuses released air to reduce turbulence and noise production during the filtration process. We use high sintering technology to control porosity.

    SHENGYE Offer Customization Facility For Producing Of Sintered Bronze Filter Element

    Yes, SHENGYE offers a customization facility to our clients. We always request our customers to share their specifications for the manufacturing of sintered bronze filter elements.

    Please specify your requirements, including porosity level, mesh plate size, geometry, filtration rate, and type of raw materials.

    We use high sintering technology to control porosity, geometry, mesh plate size, and filtration rate to meet your specific industrial requirements. 

    We also prove a free estimation for customization of the sintered bronze filter element. After receiving your specifications, our professionals analyze the requirements.

    We design a custom-made strategy and discuss it with our clients for approval. We immediately start working on your project after receiving your approval.

    All the stages for the production of the sintered bronze filter element are monitored carefully.

    We perform various kinds of tests to check the quality of sintered bronze filter elements. We use high-quality packaging materials for the breakage-free shipment of our products.

    All products and accessories are delivered within 10 days after placing orders. 

    Please get in touch with us for more queries about the customization of sintered bronze filter element!

    Sintered Bronze Filter Element – The Ultimate FAQ Guide

    Are you thinking of using the highest quality stainless steel filter elements that remove almost all types of contaminants, including dust and dirt from the fluids?

    Or do you feel any need for ultra-filtration sintered BRONZE FILTER MEDIA  for your sensitive fluid processing applications?

    For meeting these needs in the fluid industry, sintered bronze filter element seems like a wise choice after the pneumatic muffler.

    After spending hours researching, we have added the following commonly asked questions about the sintered bronze filter element in the guide below.

    So let’s dive into the FAQs below.

    The sintered bronze filter element can be defined as the filter accessories integrated into the bronze filters to increase the maintenance of the filter and improve the cleaning intervals. They work best with corrosion resistance ability. 

    They are made with the highest quality of alloys, including bronze in the powdered form. This powdery form of bronze material is created through the sintering process. They are used in a wide range of industries since they are highly corrosion resistant.

    These sintered metal filter elements are permanent installations in the filters that can easily be cleaned.

    The primary purpose of integrating the sintered bronze filter element in the filtration systems is to decrease the pressure drop of the cleaning fluid.

    A vast range of material quality is integrated into their construction for maintaining the particle size at operating temperatures.

    Furthermore, the removal of the contaminants is also improved with an efficient sintered filter element.

    Figure 1 Sintered Bronze Filter Element

    Figure 1: Sintered Bronze Filter Element

     

    Compared to the brass filters almost all types of sintered bronze filter elements work by the deep filtration of the contaminants or unnecessary particles present in the fluids with a different consistency.

    They are available with even a smaller pore size than the whole filter. That is why the filters containing such filter elements can remove all types of contaminants. The presence of bronze fuel filter element increases their efficiency since it ensures the depth filtration of fluids. 

    When it comes to filtration through filter elements, they allow the fluid to pass through them even when the primary pores of the filter are stuck with contaminants.

    However, the working efficiency of each filter element varies according to the nature or type of the sintered metal filters.

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    Some common applications of Sintered bronze filter elements are given as under:

    • They are used for better sieving of different fluids
    • Some types of sintered bronze filter elements are also used in the dampening of the sound frequency
    • The majority of the sintered bronze filters are included in the pneumatic mufflers
    • Breather vents also contain the highest quality of sintered metals filer element
    • They are used to control the speed of the pneumatic mufflers
    • There are also many essential applications of sintered bronze elements in the chemical industry
    • Same like BRONZE MUFFLER it is used for the efficient purification of water due to its excellent corrosion resistance
    • Manufacturing of a wide variety of chemical products is associated with the sintered bronze filter elements

    The most commonly used materials in the production of premium quality sintered metal filter elements are listed as under:

    • Stainless steel
    • Bronze
    • Nickel-based alloys
    • Titanium
    • Powders of different alloys
    • Stainless steel fiber felt
    • Copper
    • Aluminum

    This broad range of materials integrated into the construction of the sintered metal filter elements increases their quality and functioning to noticeable extents. These materials make it perfect to work in the high-temperature range with maximum operating pressure. 

    SHENGYE is one of those Chinese manufacturers of sintered metal filter elements that use the highest quality of raw materials to construct filter elements.

    Their manufacturing experience gives a surety about the reliability of their manufactured sintered bronze filter elements.

    Figure 2 Materials Used in Sintered Metal Filter Elements

    Figure 2: Materials Used in Sintered Metal Filter Elements

     

    Following media grades are available in the sintered metal filter elements:

    • Grade 0.1
    • Grade 0.2
    • Grade 0.5
    • Grade 1
    • Grade 2
    • Grade 5
    • Grade 10
    • Grade 20
    • Grade 40
    • Grade 100

    The media grade is used to determine the fluid’s mean flow passing through the pore of sintered bronze filter elements.

    They maintain the flow rate just because of the pneumatic silencer with stable pore size. It is ensured due to the uniform pore dimensions with a wide array on each side.

    The average pore size of the filter can also be determined by getting an idea about the media grades.

    In addition to this, they also play a leading role in determining the filtration rating of a sintered bronze filter.

    The significant difference between the sintered powder filter element and the sintered bronze filter element is the use of metals in their sintering.

    Sintered powder filter elements include different metals during their sintering, whereas the sintered bronze filter element comprises only the bronze material.

    Other than this, they both differ because of the different pore sizes and filtration efficiency.

    Due to the change in the filtration efficiency, sintered bronze filter element and sintered powder filter element both have different applications.

    Regardless of the differences, they both are used in sound dampening, breather vent, exhaust port, and gas burners along with the inline fuel filters.

    The durable aspects of the Filson sintered bronze filter stands out of the list with high particle efficiency. 

    The primary materials used in constructing sintered powder filter element include stainless steel 304 and 316. They are also used in the production of sintered metal filter and air filter. 

    The primary purpose of using these materials in manufacturing sintered powder filter elements is to increase their working efficiency and durability during the filtration of liquid particles. 

    Thus, the integration of stainless steel in the production of sintered powder filter elements makes them perfect for filtering contaminated liquids and gases.

    The sturdiness and the ability to withstand different contaminants are also observed to be increased with the use of sintered powder filter element.

    Sintered filter media is mainly used in the different sintered powder elements. This filter media contains 316 BEING as the commonest one. Porous bronze filter elements also contain the same filter media along with copper alloys.

    However, the primary purpose of using sintered filter media in the filter element is to work efficiently with the low flow systems. It also determines the filter depth and makes it the best filter for industries. 

    They are mainly integrated into the systems specialized for the filtration of the gas.

    However, the chances for pressure drop are pretty high when the targeted liquid or gas passes through such filters.

    Figure 3 Filter Media Used in Sintered Powder Filter Element

    Figure 3: Filter Media Used in Sintered Powder Filter Element

    The working temperature of the sintered powder filter element ranges from 200 degrees centigrade to 1000 degrees centigrade. Other than this, the hydraulic filter cartridge also operates at a high temperature.

    They work in high-temperature conditions compared to the standard sintered powder elements because they remain unaffected under significant temperature values.

    Furthermore, working the sintered powder filter element at a high temperature increases the chances of better filtration and less pressure drop.

    You can find a reliable sintered bronze mesh filter element or industrial filter supplier in China by following the given tips:

    • Make sure to explore all worthy options available on the search engines
    • Try to make a list of the worthy options
    • Choose one manufacturer from the list that fulfills your needs
    • Contact the manufacturer through their official email or phone number
    • Check the working experience and efficiency of the manufacturer
    • You can visit the manufacturing site for a better idea of the porous bronze fuel filters
    • Check the availability of the sintered copper filters
    • Check the quality of materials used in the construction of sintered bronze filter elements
    • Make sure about the availability of R&D services

    SHENGYE seems the most trusted from where you can purchase the highest quality of sintered bronze filters elements since they hold many years of experience in the concerned field.

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    You should choose SHENGYE over other sintered bronze filter elements because of the following reasons:

    • They use reliable quality raw materials in the production of the sintered bronze filter element
    • They provide after-sales services along with the production of the sintered bronze filter element
    • They offer a wide variety of sintered bronze filter elements for different industries
    • All the manufactured sintered bronze filter elements are mechanically vital
    • The prices for their sintered bronze filter elements are pretty reasonable
    • They also manufacture the premium quality of stainless steel metal filter 
    • They also offer customization services according to the demands of the customers

    The chemical composition of sintered bronze filter element consists of the following elements.

    • Copper – 89%
    • Tin – 11%
    • Sintering Density 4.5 – 6.5 g/cm
    • Void Ratio 25% – 43%
    • Filtration rating 1-250 micrometer

    The chemical composition of this type of filter can change the optimal working of the filters. A slight change in the above chemical composition leads to prominent differences in the working efficiency of the sintered bronze filters.

    Brass filter engineering also revolves around this chemical composition in the bronze filter elements industry.

    Figure 4 Chemical Composition of Sintered Bronze Filter Element

    Figure 4: Chemical Composition of Sintered Bronze Filter Element

    The sintered bronze filter element density ranges from 4.5 g/cm to 6.5 g/cm. Bronze air filters also have the same density as the bronze filter processes. 

    It is the average estimated value for the overall density of sintered bronze filter elements. It gives an idea about the filtration technology used in the production of bronze porous filter and bronze filter disc. 

    The sintering density is responsible for determining the ability of the filters to pass the fluid through the pores.

    The better the density, the better the filtration efficiency of the sintered bronze filter elements will be.

    Some demanded advantages of using sintered bronze filter elements are given as under:

    • They are known for maintaining the pressure drop in the filtration systems
    • They can easily withstand the high exerted forces
    • They are known to perform best in the high-temperature conditions
    • They can easily be integrated into the simple filtration processes
    • They are pretty durable than other accessories of sintered bronze filter elements
    • They are the source for increasing the efficiency of the sintered bronze filters
    • They play a leading role in the deep cleaning of liquids and gases
    • They remove all types of contaminants from contaminated fluids
    • Compared to the bronze air muffler, it works with high efficiency
    • They are used in an acceptable range of domestic areas because of the high quality of powder particles

    Figure 5 Advantages of Using Sintered Bronze Filter Element

    Figure 5: Advantages of Using Sintered Bronze Filter Element

    The manufacturing process of the sintered bronze filter element is related to the pressureless sintering of the bronze element. Bronze metal powders are made in this type of powder metallurgy. 

    Metallurgy procedures are also included in manufacturing different types of sintered bronze filters.

    During the construction of the sintered bronze filter elements, the bronze medal powder is compressed in the custom-made die. Sufficient pressure is implied to align the particles.

    After the dying process, the sintered metal powder is then handled and molded into different shapes according to the type of the sintered bronze filter.

    The manufacturing of sintered bronze filter elements also includes an essential step called sintering. During this process, the raw materials used in constructing the sintered bronze filter element are converted into fine powder.

    This fine powder is then handled further and turned into the different shapes of sintered bronze filter elements.

    ISO 9001:2015 is the most important quality standard involved in producing the premium quality of sintered bronze filter elements.

    This quality standard specifies everything about the requirements of the management system.

    The majority of the organizations involve this quality standard in producing sintered bronze filter elements to ensure the customers’ needs.

    Furthermore, it is used to check the efficiency of the manufacturer or supplier to reach the demands of the customers around the orb.

    Recurrent inspections are done under this quality standard to maintain the quality of the manufactured product.

    Figure 6 Quality Standards for Sintered Bronze Filter Element

    Figure 6: Quality Standards for Sintered Bronze Filter Element

     

     

    The average estimated price of the sintered bronze filter element ranges from $10 to $15.

    However, the manufacturing cost depends on the type and nature of the materials used to construct the sintered bronze filter element.

    Some sintered bronze filter elements are also available, with prices ranging from $24.

    However, many reliable manufacturers in the world provide the best quality of sintered bronze filters at reasonable prices.

    You can contact SHENGYE if you want to purchase the demanded sintered bronze filter element at a pocket-friendly price.

    You should import sintered bronze filter elements from Chinese manufacturers because of the following reasons:

    • They require minimal documents for the import of sintered bronze filter elements
    • They provide a wide variety of shipping methods for the transport of sintered filters
    • Their shipping charges are pretty reasonable
    • They provide their shipping services to every corner of the world
    • They make sure to transport the orders before time

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