The Leader of Sintered Disc Filter Supplier in China
The sintered disc filter is ideal for achieving super-fast filtration of lubricated and non-lubricated fluids, gaseous, and semi-solid substances.
- The sintered disc filter offers resistance to acidic, alkali, and corrosive substances.
- The sintering disc filter is mono-layer or multi-layer with full mechanical strength.
- The sintered disc filter is available in round, oval, rectangular, and square shapes.
- The filter offers low-pressure drop during filtration of industrial-grade materials.
Features of Sintered Disc Filter | SHENGYE
The sintered disc filter is a high precision filtration device with excellent dirt holding capacity. The accurate pore size and increased surface area capture dust, dirt, contaminants, and grease particles from the filtrate to maintain a steady flow rate.
Professional Supplier of Sintered Disc Filter in China
SHENGYE is an advanced manufacturer of sintering disc filter in China. Here is a list of our most reliable productsIt offers impeccable filtration at high pressure up to 300 bars. It reduces downtime because it requires less maintenance and it is easy to clean.
The stainless steel discs offer high air permeability and low-pressure drop suitable for a variety of industrial applications.
The stainless steel disc filter is durable, easy to install, and easy to clean in industrial units. We follow the ISO 9001:2015 manufacturing criteria.
The porous stainless steel discs with multilayer or mono-layer design capture contaminants to prevent clogging.
The sintered disk has a filtration rate of 0.22 to 300 microns to separate liquids, gases, and semi-solid materials.
The sintered filter disc has a thickness ranging from 1 mm to 10 mm to maintain optimum filtration capacity.
The porous filter disc is made of 304 or 316 stainless steel and high-quality bronze materials to ensure zero interaction with industrial materials.
The sintered metal filter disc is designed for the petrochemical, metallurgy, environmental, automotive, and plastic industry.
The bronze disc is perfect for steam processing, gas-liquid extraction, recovery of catalysts, and separation of corrosive liquids.
Why Choose Sintered Disc Filter From SHENGYE in China?
We are trusted and experienced suppliers of sintered disc filter in China. We offer a wide range of sintered disc filter products at very affordable rates.
Our products provide high mechanical strength, chemical resistance, temperature stability, and pressure resistance.
The sintered filter disc is designed to filtrate various industrial-grade fluids, gases, and semi-solid materials.
We are committed to maintaining quality standards after qualifying for ISO 9001:2015 manufacturing criteria. Moreover, we also offer a customization and stamping facility.
How Do We Produce Your Sintered Disc Filter and Make Quality Control?
SHENGYE always insist on choosing uniform powder of raw material to produce each of your sintered filter with great pore size, high tensile strength and temperature stability.
Our ultra-efficient industrial tools closely monitor the powder filling process to convert sintered raw materials into the sintered filter at very affordable rates.
SHENGYE use stainless steel and bronze materials for the high sintering process to solidify materials without passing them through liquefaction by applying heat and pressure.
We use a high-precision machining process for manufacturing sintered filter metal parts by using innovative techniques to meet precision filtration characteristics.
SHENGYE inspect all the sizes of the sintered filter by applying pressure gauge and high-efficiency size monitoring pieces of equipment.
We perform a filtration test to check the sintered filter’s strength, shape, porosity, distribution rate, permeability, flow control, and filtration rate.
We only assemble sintered filter parts after passing through extensive quality assurance procedures to ensure the satisfaction of our clients.
SHENGYE pack all sintered filter products and accessories following international standard safety procedures to meet the criteria.
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Reliable Manufacturer Of Sintered Disc Filter in China
Powder Metal Suppliers
The sintered disc filter is easy to clean and offer excellent dirt holding capacity for industrial applications. We always maintaining quality standards after qualifying for ISO 9001:2015.
Powder Metallurgy Company
The multi-layered structure of sintered disc filter improves filtration efficiencies and capturing of particles. We offer a wide range of sintered disc filter products at very affordable rates.
Powder Metal Parts Suppliers
The inert material of sintered disc filter is suitable for filtration applications in petrochemical, metallurgy, environmental, automotive, and plastic and other industrial needs.
Sintered Metal Filters Suppliers
The sintered disc filter is manufactured with a disc punching tool to maintain an accurate porosity distribution rate. We made our products through quality procedures to ensure the satisfaction.
Stainless Steel Filter Manufacturers:
The sintered disc filter is manufactured from woven wire mesh to ensure the elimination of debris from substances. We manufacture sintered disc filter using innovative techniques.
Sintered Bronze Filter Manufacturers
The sintered disc filter has a filtration rate of 0.2 micrometres to 300 micrometres for smooth filtration. We do test to check strength, shape, porosity, distribution rate, permeability, flow control.
Custom-made Sintered Disc Filter by SHENGYE in China
Yes, you can order a customized sintered disc filter from SHENGYE. You can share your specifications, including geometry, filtration rate, thickness, size, and porosity level, in PDF or Word.docx file.
Our expert engineers perform a detailed evaluation of your shared specifications to meet your expectations. We design the best strategy for our clients.
After receiving approval from our clients, we immediately start working on your project. We are committed to meet all deadlines.
We try to dispatch your order within ten days after confirmation via a worldwide fast shipment facility. All orders are delivered without any delay.
Additionally, we provide an incarnation facility to emboss your company’s logo or name on custom-made products. If you want to get more information about sintered disc filter, please get in touch with us.
We provide custom-made solutions for your queries. Please keep visiting our page to get more exciting news.
Sintered Disc - Ultimate FAQs Guide
Are you looking for authentic and genuine information about sintered discs? Not sure which one will suit your application?
We have got a solution.
With all the essential information, we have prepared an ultimate guide about sintered discs that will help you choose the most appropriate one.
Let’s dive straight into it.
Sintered discs are another type of filtration device used for separating two materials without involving contaminants in the process.
Moreover, sintered discs, as opposed to filter papers, are constructed with multiple layers of porous material layered as per the specifications.
Consequently, these multiple layers are overlapped in the vacuum sintering furnace to ensure high performance.
Furthermore, the construction of a powdered filter is done in such a way as to minimize the problems such as instability, poor rigidity, and deformation.
Significantly, the performance of sintered disc filters is higher than other filters.
Moreover, the sintered discs are widely used in the following processes:
- Diesel Engines.
- Textile Dope Filtration.
- Chemical Fiber.
- Water Filtration.
- Food Processing.
- Plastic Extruder.
Figure 1 Sintered Filter Disc
The porosity grades of sintered discs mean their credibility and efficiency are reasonable, moderate, non-satisfactory, or wrong.
Technically, the porosity grades measure the fractional part to the entire disc volume and identify which particle will pass through it and which one will stay.
Therefore, determining the quality and efficiency of the sintered disc is relatively possible with porosity grades.
Typically, the porosity grades in sintered discs are named from 0 to 5, where the lowest one consists of more coarse properties and vice versa.
Consequently, the highest number indicates that the filtration process will be finer and will generate effective outcomes.
However, each grade is designed for a specific type of application and benefits the users to use the porosity grade according to need and requirements.
The machining processes of sintered discs are simple and implemented to ensure the filters’ high performance and long life.
Mainly, the porous discs are employed individually on a perforated tube with a medium spacing between washers to create a space for better flow.
Subsequently, the efficient flow between the tube and discs results in the complete machining of the discs.
To replace a new sintered disc, you have to follow a series of easy steps.
Before starting, make sure you have the essential tools to open the unit and access the sintered disc.
Free the holding clamp of the disc and pull out the tight cylinder from it.
Now that you have reached the disc replace it with a new one, tight the cylinder back to its position, and fasten the clamp again.
The applications of sintered discs are widely distributed in all industries. Some of them are discussed as follows:
1. Chemical Industry
The chemical industries require the use of sintered filter discs for nuclear power manufacturing.
Notably, its distinctive filtration characteristics make it a prime choice by the industrialist for many essential operations.
2. Petroleum Industry
Due to its different pore sizes and capability of retaining various types of contaminants, sintered filter discs are effectively used in petroleum refining and petrochemical industries.
3. Power Production Industry
Typically, the sintered discs are helpful in the production of hydroelectricity as it filters out the contaminants from the water that is reaching the turbines.
4. Food Industry
Usually, the sintered media filtering discs are used in the food and beverage industry for extracting natural juices and nectars.
Consequently, these sintered discs ensure no food nutrients are eliminated during the washing process as well as no contaminants could attack the packaging of the food and beverages.
5. Gas Generation Industry
Sintered filter discs are the better choice for the filtration of gases and getting rid of dirt and debris.
Basically, the discs are capable of producing pure gases without chemically being involved in the process.
Figure 2 Sintered Disc Applications
No, you don’t need to pay a mold fee to buy a sintered disc.
The sintered disc is placed between the carbon molds that hold it to perform the process of filtration.
If the discs are damaged, you can easily buy a new one and replace it in a unit without paying the mold fee.
To choose the sintered disc, it is essential to keep the following aspects under consideration.
Essentially, the primary criteria for selecting the right sintered disc is to ensure that the liquid that has to be filtered and sintered disc material must be compatible with each other.
Technically, the excellent compatibility among them will result in minimal to no chances of reacting together.
2. Number of Holes
The number of holes present on the sintered filter disc determines the credibility and efficiency of the filter.
Notably, the filter disc should contain a higher number of holes to enhance productivity.
3. Size of Holes
Generally, the pore size is present on the sintered filter disc. The smaller the size, the higher the efficiency of the filter.
Figure 3 Choose Right Sintered Disc
Sintered disc work depends on the pore size and pressure flow of the entire system as it is responsible for the practical completion of the task.
First, the sintered disc’s filtration compartment is filled with liquid, which is pushed through the pores of the plate with high pressure.
Moreover, the fluid particles with a smaller size will quickly pass through the pores of the filter pores while leaving behind the contaminants and impurities.
The unmatched pore sizes of these contaminants, however, will result in a contamination-free fluid due to their large diameter.
Additionally, the pressure drop is crucial in pushing fluid through sintered filter discs.
Figure 4 Sintered Disc Works
Sintered discs are made of the following three materials, which are discussed below:
1. Bronze Metal
Commonly, bronze is the prior choice of the buyers due to its low-cost acquisition and considerate tensile power, heat resistance, and mechanical strengths.
Furthermore, bronze consists of variable corrosion resistance properties depending on the type of fluid used.
2. Stainless Steel
Stainless steel disc is also suitable for making sintered filter discs due to its excellent heat and corrosion resistance properties.
The grades 304, 304L, 316, and 316L are mainly widely used in multiple applications for various purposes.
Figure 5 Stainless Steel Sintered Disc
3. Other Materials
Nickel alloys are useful for filtration under extreme to medium conditions, in addition to the metals mentioned above.
The nickel alloys Monel, Hastelloy, and Inconel, are primarily utilized while filtrating in extreme environmental conditions.
The sintered disc pore sizes vary depending on the application and type of filtration process.
Typically, the pore size ranging from 40µm to 100µm is helpful in mercury filtration and preparative works.
However, the pore sizes from 16µm to 40µm work more efficiently for medium precipitates operations.
Moreover, the sizes from 1.0µm to 1.6µm are helpful for ultra-fine filtration outcomes like in biological solutions. They remove bacteria from the fluid on decomposition.
Figure 6 Sintered Disc Pore Size
The sintered disc features are very beneficial while operating at a commercial level. Some are described below:
1. Backwashing Property
The basic working principle of sintered filter disc depends exclusively on the backwashing property.
Once the desired pressure is obtained in the unit, the operator opens the valve to allow liquid flow.
However, the fluid can also enter the backwashing state, which is carried out by the one-way diaphragm at the bottom of the filter and closing the main channel.
To ensure the lamination surface is impurity- and contamination-free, a water jet spray is released over it.
Once the backwashing is completed, the water valve is shut off, and the unit is switched back to the filtration state.
Interestingly, the backwashing and filtration process in sintered filter disc is an automatic process that is fast with efficient outcomes.
2. Well-Structured and Exact
Sintered filter discs are widely used due to their highly well-structured, precise, and accurate program.
Moreover, the user can choose the type of sintered disc according to the requirements without compromising efficiency.
Apart from filter discs, other types of sintered metal filter elements are also available at SHENGYE with equal efficiency and high-performance capabilities.
Some of the sintered filter elements are described as follows:
1. Sintered Stainless Steel Filters
SHENGYE manufactures sintered porous stainless steel discs using grades 316 and 304 with alloying elements carbon or molybdenum.
These 304 and 316 stainless steel discs are suitable for the filtration processes that require excellent corrosion resistance and welding operations.
2. Sintered Metal Filter
Sintered metal filters are manufactured in different shapes and sizes with heat and corrosion-resistant properties for filtration gases, liquids, and solids.
3. Sintered Filters
SHENGYE manufactures high-quality sintered filters for various filtering operations and equipment including sewage filtration, mufflers, and multiple industrial applications.
Determining pressure drop across sintered disc is necessary to maintain the efficiency level of the process and obtain desirable results.
Basically, the pressure drop measures the pressure among the fluid particles from starting point to the ending point.
The temperature change can also be calculated as the pressure change as the liquid passes through the sintered metal filter disc.
You should measure the flow rate and the Cv factor of the filter before calculating the pressure drop across it.
For example, a 1-inch sintered filter disc with a Cv factor of about 8 will work efficiently with a pressure of 4psi under 16gpm flow rate.
The features to look for in a sintered filter disc are stated below:
- Primarily, the sintered discs should be manufactured with different grades of stainless steel, namely, 304, 306, 304L, and 306L.
- Moreover, these filter discs must provide high precision particle efficiency with variable accuracy levels.
- Additionally, the sintered filter discs should be able to withstand high temperatures up to 1000 degrees Celsius.
- The multiple layered filters inside the disc enhance the rigidity and improve the unit’s mechanical and structural strength.
- The sintered metal filter discs must have longer life spans with equal efficiency with the special allowance of washing and backwashing.
- Low-pressure drop and enhanced filtration accuracy should be enabled in the unit to deliver results quicker and faster.
You can specify a sintered disc according to your requirements. Some technical aspects of the filter discs are described as follows:
The sintered metal filter discs are manufactured in a variety of sizes based on the application’s requirements.
In SHENGYE, the user must provide the actual pore size and weight specifications and efficiently do the job.
2. Raw Material
Typically, the user can customize the raw material they want to use according to the application and environmental aspects.
Not to forget, each material has distinct specifications and behaviors according to the atmosphere and other conditions.
3. Pore Size
Primarily, the sintered filter discs are manufactured with multiple pore sizes to enhance the capabilities and outcomes.
Every user and manufacturer must know which max pore size is suitable for which kind of application.
4. Resistance Capabilities
The use of the sintered disc can be analyzed depending on the resistance power against heat, pressure, and corrosion.
Mainly, stainless steel disc is used for high corrosion resistance, heat transfer, and reliability.
The available sizes and designs of sintered discs vary according to the necessity of the application and filtration process.
Normally, the sintered disc can be made as little as the size of the pinhead.
On the contrary, manufacturing a larger sintered filter disc is also feasible if the application demands it.
Furthermore, there are no size and design restrictions when it comes to the manufacturing of the sintered filter discs.
Additionally, this also implies the thickness of the sintered disc, which also varies from application to application depending on needs.
Figure 7 Sintered Disc Designs and Sizes
SHENGYE tests the quality of the sintered disc after the complete manufacturing of the sintered discs.
Furthermore, a team of scientist has passed these products through a series of quality control checks to ensure they are ready to be delivered to the consumer.
1. Fouling Tests (Long-Term)
In this test, the sintered discs are subjected to a long-term filtration process without the possibility of back pulsing.
Moreover, the test analyzes the amount of time required by the filter to filter out a certain quantity of a liquid.
2. Component Fouling Test
The component fouling test is carried out to determine the resistance of the sintered metal disc against specified temperature rating conditions and its corrosion resistance.
3. Evaluation and Cleaning
The cleaning and evaluation tests are carried out to ensure the response of filter discs against cleaning operations.
Additionally, it is useful in determining the efficiency of the filter discs under certain circumstances.
You should replace a sintered disc after prolonged use or if the filtration disc is damaged.
Moreover, for the intense disc clean process of the sintered metal filter disc that doesn’t work out and its efficiency is not improved, then it is the right time to replace the disc.
Another significant indication of replacing the disc is the frequent pressure drop, making the filtration process time-consuming.
Subsequently, you might notice a decrease in the performance and less efficient outcomes by the filter disc.
Possibly, the presence of contaminants and other impurities in the filtrate may also indicate the need to change the filter disc.
There are two types of sintered discs that are described below:
1. Porous Sintered Filter Disc
Typically, the porous sintered filter disc consists of a high number of pores to incorporate more efficient and high results.
Eventually, the disc has high mechanical strength, which enhances the unit’s temperature and pressure tolerance.
2. Pleated Sintered Filter Disc
Unlike the porous sintered discs, this type possesses numerous pleats to assist the filtration process of various liquids.
Consequently, it provides a higher surface area for the liquid for more filtration outcomes in lesser time.
Figure 8 Porous Metal Filter Disc
The available filtration grades of the sintered disc vary from the type of applications and their usage.
Typically, the utilization and application of sintered metal filter disc are based on the microns’ size, which determines their efficiency for a specific type of application.
Moreover, the operator can use the pore size of the filter disc as small as 0.1 micron size and as bigger as 100 microns based on the desired requirements.
Notably, it is essential to keep in mind during the coarse filtration process that the finer micron level will result in greater filter material contaminants to be eliminated during the process.
The sintered disc cost varies according to the sizes, quality, and design of the product.
Subsequently, the higher the quantity and quality of the product, the higher the amount the buyer has to pay for the batch.
Furthermore, it must be noted that the price of the sintered metal disc also depends on the type of the disc.
Typically, the buyer has to pay from $0.30 to $30.00, depending on the efficiency of the product.
However, it must be noted that the prices of the sintered metal filter disc vary depending on the brand qualities and other customization options.
Sintered discs are suitable for high-pressure applications due to their high mechanical properties.
Moreover, the porous filter discs are constructed with solid metal or metal alloys to ensure high tensile and mechanical strength.
With the help of the strong characteristics, the sintered disk is capable of resisting elevated pressure.
Because of their high temperature and pressure resistance properties, the sintered discs are helpful in many applications that require elevated temperatures.