A Reliable Noise Reduction Device of Sintered Bronze Silencer

Sintered bronze silencers are manufactured with the latest technology and broadly used in the equipment to reduce noises.

Moreover, they offer reliable and high filtration outcomes, which increases their strength and suitability for installation in various machines.

Subsequently, many industries and applications use bronze silencers due to their easy installation, free maintenance, and convenience in cleaning.

Furthermore, the bronze silencers can be easily cleaned by the reverse flow or backflushing technique with a solvent to ensure the elimination of in-depth contamination.

Typically, the bronze metal in spherical powdered form is used for its manufacturing, which is later compiled into a porous structure for high efficiency in different applications.

Mainly, the bronze silencer is utilized due to its uniformity in pore dimensions and controlled distribution of pores.

Consequently, this uniform distribution in a three-dimensional structure leads to high performance and durable products.

Thus, they are uniquely designed to fit various industrial applications to reduce noises and withstand high temperatures and corrosive environments.

Figure 1 Sintered Bronze Silencer

The uses of the sintered bronze silencer are extensively used in various industrial equipment to reduce the noise pollution around it.

Mainly, the bronze silencers are used in hydraulic and pneumatic equipment due to their high efficiency and effectiveness.

Moreover, they are also suitable for several rugged industrial applications due to their high heat and corrosion resistance.

Furthermore, they are helpful in the cement and automobile industries as they enhance workability and are known for self-lubrication.

Due to their anti-corrosive property, they are utilized in the marine industry and other applications requiring moisture exposure.

With the use of bronze powder in a spherical shape, the silencers can be welded, soldered, or machined into desired sizes as they can withstand high chemical actions.

Typically, this bronze filter element are used in the exhaust ports systems in air cylinders, quiet cylinders, crankcases, gearboxes, oil tanks, solenoid valves, and other pneumatic tools.

Subsequently, it shows high dirt capturing capacity, permeability, long-lasting efficiency, and in-depth filtration process, attracting maximum contaminants towards itself.

Figure 2 Bronze Silencer Uses

The advantages of the sintered bronze silencers are many since they can be exclusively designed to meet the application requirements.

Some of the advantages are listed as follows:

• They have high efficiency with the finest finishing touches.
• Cost-effective and easy to maintain.
• No special treatment is required for cleaning.
• Highly reusable substance.
• Long-lasting and fatigue resistant.
• Shows high chemical tolerance.
• It can be welded, soldered, or machined after manufacturing.
• High dirt retaining capacity.
• Easy installation process.

Figure 3 Bronze Silencer Advantages

Sintered bronze silencers help noise filters by diffusing the muffle and air noise from the valve ports, air tools, and cylinders.

Consequently, they are manufactured with the sound-reducing properties to the acceptable levels by OSHA requirements of noise acceptance.

Typically, the silencer filter is attached with the exhaustion port valve to lower the o=sound of the ventilated air of the system.

It is necessary to reduce the noise so that the noise pollution cannot harm the employees working there.

Normally, the machines are equipped with single or multiple silencer filters that divide the compressed air to multiple channels and reduce its sound.

With the effective use of sintered silencer, the noise level can be reduced to 30 to 40 dB leading to the following benefits in the working environment:

• Low risk of hearing loss in the workers.
• Improved and healthy working atmosphere.
• High performance and productivity.

However, replacing the old filter silencers with time is also necessary to ensure a clean and healthy atmosphere.

These silencers are constantly exposed to dirt, dust, and contaminants resulting in the clogging in the silencer.

Moreover, the dirty silencer can cause the following side effects:

• Compressed air consisting of impurities.
• Pipes and other parts of the system contain dirt.
• Maintenance of the machine’s lubrication system.

Figure 4 Bronze Silencer for Noise Reduction

Noise is reduced through a sintered bronze silencer by the use of the spherical bronze powder in the filter silencer.

Typically, they are manufactured to possess a corrosion-resistant property to offer high performance in noise-controlling exhaust valves.

Moreover, they are structured in such a way to provide rapid air exchange to make sure air is contaminant-free in the minimum time without exerting any useless pressure.

More than 90% of the commercial and industrial machinery use these silencers in their exhaustion system to directly eliminate dirt and maximum noise reduction.

Therefore, leaving behind a stress-free and noise-free working environment maintains the employees’ better working life.

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There’s no such difference between a sintered bronze silencer and a muffler since both are extensively used to exhaust dirty air and reduce noise pollution.

However, the mufflers are manufactured with a thick layer of fibers to absorb gases and sound waves.

On the other hand, the bronze silencer is made up of spherical bronze powder, which is used to reduce sound level.

Furthermore, these devices are connected to the exhaustion valve or pathway for the attenuation of noise of compressed air escaping from the machine.

Typically, the main task of the muffler or filter silencer is to decrease the speed of the toxic gases and sound waves emitted from the machine.

They are meant to absorb them before releasing them into the air to ensure the atmosphere is free of toxic elements.

Subsequently, the main working principle for both mufflers and sintered bronze filters depends on the conversion of the sound waves into heat for the reduction of noise level.

Figure 5 Sintered Bronze Muffler

The key features of a sintered bronze silencer include:

• Highly corrosion and temperature resistant.
• Easy installation and maintenance.
• Highly reusable and durable.
• Reduced noise requirements.
• Customizable according to the application demands.
• High chemical resistance against harsh bases and acids.
• In-depth filtration even at elevated pressure.
• Compact size.
• Cost-effective solution.
• It can also capture oil content from compressed air.

The manufacturing process of sintered bronze filters is carried out by collecting the spherical bronze powder into a mixing compartment.

Here, it is mixed with the other chemical (if required) properly to ensure the desired properties in the products.

Once it is mixed properly, it is transferred to another chamber for die-casting and compressed under high pressure.

Under the influence of pressure, the bronze powder is solidified and compact into the cast shape with high dimensional accuracy and different sizes depending on the requirements.

After the shape is obtained, the sintered silencer is taken out from the casting and placed under the low temperature to let it permanently adopt the desired shape.

However, the temperature is maintained to be at low points so that metal should not start melting; instead, it hardens and prepares itself.

When the metal is completely solidified, it converts into a porous shape and can be used as a sintered bronze silencer.

The process can be used to manufacture high-performance bronze silencers with high complexity and repeatability.

The expected price of sintered bronze silencers varies from piece to piece depending on the material used and manufacturing brand.

Typically, the sintered bronze air pneumatic filter silencer price ranges from $0.11 to $107 per piece.

Moreover, a sintered bronze mini brass silencer may cost from $0.09 to $1.2 per piece.

On the other hand, an efficient noise reduction sintered bronze silencer may cost $0.1 to $100.0 per piece.

Another type of sintered bronze silencer price ranges from $0.1 to $100.0 per piece, and a sintered bronze pneumatic silencer costs from $0.5 to $1.2 per piece.

However, most of the manufacturers require a minimum order range of about 10 to 100 pieces at affordable prices.

The leading manufacturer of a sintered bronze silencer in China is SHENGYE due to their premium quality and high-performance products at affordable rates.

Moreover, they manufacture pre-eminent quality products with high noise reduction in pneumatic equipment at elevated pressures.

Furthermore, the company is focused on manufacturing desired sizes and shapes to meet the client’s requirements.

The bronze silencer manufactured by them is capable of withstanding temperatures up to 300 degrees Celsius.

Subsequently, these silencers can work effectively and efficiently under high pressure up to 10 bars.

They offer the best sintered bronze silencers for air tools, cylinders, and exhaust diaphragm valves to decrease exhaust noise productions.

All the products are manufactured by the company are covered with anti-oxidizing, corrosion-resistant, and thermostable materials for increased lifespan.

Moreover, if you want know more product details, or other information about the company’s return policy or return method, visit their website or talk to their team.

Figure 6 Leading Bronze Silencer Manufacturer

You can order sintered bronze silencers from Chinese manufacturers for guaranteed high-quality products.

Moreover, you can place an order at SHENGYE to get the best sintered bronze silencer worldwide.

Have a visit to their website and get the information about their products and customer services.

Furthermore, you can also have a detailed conversation with their representative to know about their product description, materials they use and how long they take to deliver the order.

Subsequently, provide the company with a valid shipping address, and you will get your order with the minimum shipping charges and all the products are shipped as returnable items.

With years of experience and implementation of modern techniques, they understand how to meet client requirements and deliver the right product on time.

You only have to provide the information about the item model and they will send it to you through a faster shipping route at the minimum price material.

Once you are satisfied with their service, you can fill out their online form, tell them your credit card details and their team will surely get back to you to proceed with things forward.